Preview

Building and Reconstruction

Advanced search

Study of influence of ash-slag mixture on drying properties of ceramic sample using regression analysis method

https://doi.org/10.33979/2073-7416-2024-113-3-113-122

Abstract

Numerous studies have shown that control and stabilization of drying, in which the amount of moisture is removed within 70%, in ceramic products is mainly due to the introduction of various absorbers into clay compositions, which increase the intermolecular distance between clay particles, as a result of which mechanically mixed water is removed. The purpose of the work: to study the effect of ash and slag mixture on drying indicators: plumbing, shrinkage and mechanical strength of a ceramic sample based on technogenic raw materials of non-ferrous metallurgy - GZI (clay part of the "tails" of gravity of zircon-ilmenite ores) using a regressive analysis method.

Task statement. Given the limited availability of high-quality raw materials in many regions of Russia, energy waste and non-ferrous metallurgy without the use of natural traditional raw materials were used to obtain ceramic samples. The inclusion of a non-shrinkable ash-slag mixture in the ceramic composition contributes to a more uniform distribution of moisture throughout the sample and then to its smooth removal during drying of the article. The ash and slag mixture must be added to the ceramic masses to reduce shrinkage during drying, increase moisture conductivity, but it must be borne in mind that the compression strength of the dried sample decreases. Increase of ash-slag mixture content in ceramic compositions reduces its plasticity. Increasing the content of ash and slag mixture to 32% reduces ductility to 9. Such plasticity in the formation of semi-finished products contributes to the appearance of cracks on them (the binding ability of the clay component decreases, which does not allow forming samples without defects). Optimal compositions for efficient drying of samples are those containing 20-24% ash and slag mixture. In this work, a regression analysis method was used, which makes it possible to select the necessary model equations that will help determine ceramic masses with effective properties and to predict results that were not included in the experiment.

About the Authors

V. Z. Abdrakhimov
Samara State University of Economics
Russian Federation

Abdrakhimov Vladimir Zakirovich - Doctor of Technical Sciences, Professor (Professor of the Department "Land Management and Ecology") honorary worker of higher and professional education, honored worker of higher professional Education of the Samara region

Samara



D. V. Abdrakhimov
Samara State University of Economics
Russian Federation

Abdrakhimov Dmitry Vladimirovich - student

Samara



References

1. Baskakov S.V. Drying bricks. M.: Publishing House of literature on construction, 1966. 175 p.

2. Abdrakhimov V.Z. Obtaining ceramic wall materials based on montmorillonite clay and "tails" of polymetallic ore enrichment // Construction and reconstruction. 2022. No.4 pp. 132-138. DOI: 10.33979/2073-7416-2022-102-4-132-138

3. Volochko A.T., Podbolotov K.B., Hort N.A., Manak P.I. Influence of complex types of cleaners and color-bearing raw materials on the property of building ceramics products. Bulletin of Polotsk State University. Series F. Construction. Applied sciences. 2020. No.16. pp. 42-46. (rus)

4. Abdrakhimov V.Z., Abdrakhimova E.S. The use of aluminum-containing nanotechnogenic raw materials and carbon enrichment waste in the production of heat-resistant concrete/ Construction and reconstruction. 2021. No. 1. pp. 96-105. DOI: 10.33979/2073-7416-2021-93-1-96-105. (rus)

5. Abdrakhimov V.Z. The use of ash and slag material and nanotechnogenic carbonate sludge in the production of bricks based on beidellite clay.Construction and reconstruction. 2019. No.2. pp. 81-89. (rus)

6. Stolboushkin A.Yu., Ivanov A.I., Berdov G.I., Syromyasov V.A., Druzhinin M.S. The influence of the material composition of the filler from fuel combustion waste on the formation of the cellular structure of gas-reinforced concrete.Building materials. 2014. No.12. pp. 42-44. (rus)

7. Kozhukhova N.I., Zhernovsky I.V., Fomina E.V. Phase formation in geopolymer systems based on fly ash of Apatitskaya CHP. Building materials. 2015. No.12. pp. 85-87. (rus)

8. Akhmedianov A.U., Kirgizbaeva K.Zh., Turekhanova G.I. Recycling of waste (ash and slag) of industrial enterprises. Technical Sciences. Mining. 2018. No.10. pp. 8-11.

9. Dosmukhamedov N.K., Kalan V.A., Dareush G.S. Innovative technology of complex processing of ash from coal combustion. Coal 2020. No. 1. pp. 58-62. (rus)

10. Saibulatov S.Zh., Suleimenov S.T., Ralko A.V. Gold-ceramic wall materials. Alma-Ata. The science. - 1982, With 292.

11. Suleimenov S.T. Physico-chemical processes of structure formation in building materials and mineral wastes of industry –M: Monuskrip – 1996. 298 p.

12. Shmitko E. I., Suslov A. A., Usachev A.M. A new way to increase the efficiency of drying processes of ceramic products. Building materials. 2006. No.5. From 20-22. (rus)

13. Gorgodze G.A. Investigation of the factor influencing the drying properties of ceramic bricks. Almanac of modern science and education. 2009. No. 6. pp. 49-52.

14. Dyatlov E.M., Biryuk V.A. Chemical technology of ceramics and refractories. Laboratory workshop. Minsk: BSTU, 2006. 275 p.

15. Kairakbaev A.K., Abdrakhimova E.S., Abdrakhimov V.Z. Use of Nonferrous Metallurgy Waste: Clayey Portion of the Zircon-llmenite Ore Gravity Tailings and Pyrite Cinders in Tile-Making. Materials Science Forum. Trans Tech Publications Ltd, Switzerland. 2020. Vol. 989. pp 47-53.

16. Saibulatov S.Zh. Investigation of rheological properties and stress state of ash-ceramic masses in the drying process. Industrial heat engineering. 1982. Vol.2. No. 3. pp. 62-65.

17. Abdrakhimova E.S. Investigation of elastic-plastic-viscous parameters, water resistance and shrinkage properties of clay materials of various chemical and mineralogical composition. New refractories. 2004. pp. 45-50.

18. Shmitko E. I., Suslov A. A., Usachev A.M., Afanasyeva S. N. Evaluation of moisture-intensive characteristics of substrate materials for the contact-diffusion method of drying products. High technologies in ecology proceedings of the 9th international educational and practical conference. Voronezh, 2006. pp. 141-145.

19. Saibulatov S.Zh. Investigation of the effect of the composition of ash on phase transformations in gold ceramics. S.Zh. Saibulatov. Complex use of mineral raw materials. 1985 No.11. P. 78-81c.

20. Lysenko A.A. Introduction to regression analysis of data and regression models. Science Week of St. Petersburg State Maritime Technical University. 2020. Vol. 1. No.3-1. pp. 93-95.

21. Kairakbaev A.K., Abdrakhimova E.S., Abdrakhimov V.Z. Investigation by a regressive method of the influence of waste content in oil production and petrochemistry on the physical and mechanical parameters of ceramic bricks. Materials Science 2017. No. 6. pp. 31-35.


Review

For citations:


Abdrakhimov V.Z., Abdrakhimov D.V. Study of influence of ash-slag mixture on drying properties of ceramic sample using regression analysis method. Building and Reconstruction. 2024;(3):113-122. (In Russ.) https://doi.org/10.33979/2073-7416-2024-113-3-113-122

Views: 90


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2073-7416 (Print)